|Welcome to EASquickTALK; the regular online webletter from EASchangesystems with the purpose of keeping users up-to-date on what’s new in factory automation solutions with QMC and QDC systems for the plastic injection moulding, die casting, metal stamping, custom forging and related industries. QMC+QDC - March 2012 - # 32|
|Get to know more about us and how we can help you… facilitate tool maintenance work with multi-purpose Inspection Units|
We are EASchangesystems. For almost 25 years, our innovative QMC and QDC solutions have successfully helped companies in parts manufacturing industries everywhere in the world to meet the demands of their clients; produce more, in less time and at lower costs.
Adding Inspection Units to your production process is an important step toward optimizing operations through automation. Repetitive tool handling functions such as positioning moulds and dies to facilitate service work in the injection moulding, die casting and related industries is best handled by equipment specially designed for this purpose.
|Inspection Units from EASchangesystems are used more and more in parts manufacturing industries. They help ensure quality maintenance work, which in turn keeps the availability of moulds and dies at the highest level – for maximum productivity and optimum operating profits. On the picture an inspection unit for 110 ton moulds|
|Our Inspection Units are designed to maintain moulds and dies in top working condition… so that you can protect your tool investment and ensure continuous parts production|
Moulds and dies are very valuable. If they break down or don’t function properly, manufacturing operations come to a standstill, parts production stops and income is lost. Taking care of tools is important. Regular maintenance work keeps your moulds and dies in good working order.
Moulds and dies are also very expensive to acquire. They represent an important investment. Consequently, replacing them (because incorrect handling during service work caused irreparable damage) will set you back significantly. And not just financially speaking. By virtue of their function, moulds and dies are high precision tools and producing them is a lengthy process – which means long lead times… loss in production… loss in profits.
Furthermore, it is a well-known fact that making operators feel safe and secure in the work they perform puts them at ease and increases their productivity. That’s the effect Inspection Units have on your work force; servicing moulds and dies becomes safe and therefore quick as slow and sometimes hazardous methods involving jacks and levers, overhead cranes and other lifting devices are replaced with state-of-the-art Inspection Units from EASchangesystems.
|Inspection Units from EASchangesystems eliminate time-consuming and often hazardous tool handling methods that when it comes to carrying out maintenance work on moulds and dies. Using specialized equipment makes the operating environment secure and increases the performance of service personnel. The picture shows a unit for a 50 ton mould.|
|Increasing the flexibility of Inspection Units… ensures tailor-made mould and die handling solutions|
Our Inspection Units can be supplied in different configurations, capable to handle moulds and dies weighing between 3 tons and 200 tons… and more. Depending on the operating environment, each model is equipped with either hydraulic or magnetic clamping systems that are installed on fixed or moveable work consoles.
Other equipment solutions include the installation of additional hydraulic cylinders that can tilt one or two mounting tables 90°, enabling operators to rotate and precisely position tools to facilitate repair work. Furthermore, fitting U-shaped side plates gives service personnel unrestricted access to the area where maintenance work needs to be carried out. We can also supply automatic multi coupler arrays to connect utility lines for the purpose of checking tool pre-heating systems. Another possibility is adding ejector cylinders to simulate parts unloading movements. More tool functionalities can be tested by installing a variety of multiple system connectors. And to accommodate different tool back plate dimensions, moveable upper clamping systems are available.
Last but not least, a number of safety accessories are available to maximize operating environment security; i.e. warning devices, equipment protection, work area enclosures, weight detection mats, and more.
|Inspection Units from EASchangesystems are available in different models to handle moulds and dies weighing as little as 3 tons or as much as 200 tons… and more. Each unit can be equipped with hydraulic or magnetic clamping systems to operate fixed or moveable work consoles. Numerous functionality options include; moveable upper clamping systems to accommodate various tool back plate dimensions; automatic multi coupler arrays to connect utility lines for tool pre-heating system tests; ejector cylinders to simulate parts unloading; safety accessories to further augment service personnel security; and much more.|
|Working with EASchangesystems means you are dealing with one global, single supply source… giving you worldwide access to the industry’s most complete line of QMC and QDC systems|
The products we furnish have earned a reputation for excellence in performance and reliability. They are designed and manufactured to highest quality standards – enabling users to significantly improve overall operating performance in parts production.
Most important, our customers are assured of the extensive knowhow our global sales and service organization has gained throughout parts manufacturing industries. They can give you expert advice and support to meet even the most challenging tool handling application.
Access www.easchangesystems.com and find out more about us – our people, our products and our business. You can also download our different product line catalogs; QMC, QDC, Couplers and more. And in the Worldwide Contacts section, you’ll find the nearest EASchangesystems specialist… capable and ready to help you.
|Get in touch with EASchangesystems for more information|
Available in hard-copy format or electronivally, The Magnetic Force is a comprehensive brochure that fully describes the features and benefits of EASchange systems magnetic clamping systems
Simply click on this link and you have instant access to the Magnetic Clamping System brochure from EAS. Alternatively, you can write us at email@example.com and you’ll promptly receive a copy of the brochure completely free of charge.
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